Yukon Gear & Axle

USA Standard Master Overhaul Kit For The Dana 80 Diff (4.125in OD Only)

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Technical Data

If your Dana 80 rear end is whining, leaking, or just worn out, the Dana 80 differential rebuild kit from USA Standard Gear is the fix you need. Designed for 4.125in OD Dana 80 axles, this master overhaul kit restores performance, eliminates gear noise, and keeps your heavy-duty rig running strong.

The Dana 80 differential rebuild kit includes Timken bearings and races, high-quality seals, shims, ring gear bolts, a diff cover gasket, and marking compound with a brush. Whether you're rebuilding a workhorse diesel truck or prepping for serious towing, this kit delivers everything needed for a smooth, hassle-free install.

Built for durability and precision, USA Standard’s Dana 80 differential rebuild kit is trusted by pros and DIYers alike. It’s a one-box solution that saves time, avoids mismatched parts, and gets your differential back to peak condition.


Features and Benefits

  • Complete Rebuild Kit – All essential components for a full rear differential overhaul.

  • Timken Bearings and Races – Trusted for strength, longevity, and smooth operation.

  • High-Quality Seals and Shims – Prevent leaks and ensure precise gear alignment.

  • Ring Gear Bolts and Gasket – Secure fit and clean seal for long-term reliability.

  • Marking Compound and Brush – Helps set gear patterns accurately during install.


Built for Heavy-Duty Hauling

Whether you're towing, hauling, or just keeping your truck in top shape, the Dana 80 differential rebuild kit from USA Standard Gear gives your rear axle the refresh it deserves. Say goodbye to gear whine and hello to smooth, confident driving.


Specifications

Specification Details
Part Number yukZK D80-A
Axle Type Dana 80 Rear (4.125in OD Only)
Bearings Timken
Included Components Carrier bearings/races, pinion bearings/races, shims, ring gear bolts, diff cover gasket, inner axle seals, pinion slingers, pinion seal and nut, marking compound, brush
Brand USA Standard Gear
Prop 65 Warning Contains arsenic; see




This Part Fits:

 

Year Make Model Submodel
1994-1997,1999-2000 Chevrolet C3500 Base
1992-1998 Chevrolet C3500 Cheyenne
1999-2000 Chevrolet C3500 LS
1992 Chevrolet C3500 Scottsdale
1992-1998 Chevrolet C3500 Silverado
1996-2007 Chevrolet Express 3500 Base
1996-2007 Chevrolet Express 3500 LS
2006-2007 Chevrolet Express 3500 LT
1992-1995 Chevrolet G30 Beauville
1992-1995 Chevrolet G30 Chevy Van
1992-1995 Chevrolet G30 Hi-Cube
1992-1995 Chevrolet G30 Sportvan
1994-1997 Chevrolet K3500 Base
1990-1998 Chevrolet K3500 Cheyenne
1990-1992 Chevrolet K3500 Scottsdale
1990-1998 Chevrolet K3500 Silverado
1997-1999 Chevrolet P30 Base
1995-1998 Dodge B3500 Base
1994-2002 Dodge Ram 2500 Base
1999-2003 Dodge Ram 2500 Van Base
1994-2002 Dodge Ram 3500 Base
1992-1998 Ford E-350 Econoline Base
1988-1991 Ford E-350 Econoline Custom
1988-1998 Ford E-350 Econoline XL
1997 Ford F-350 Base
1988-1992 Ford F-350 Custom
1995 Ford F-350 Eddie Bauer
1995-1996 Ford F-350 Special
1988-1997 Ford F-350 XL
1993-1997 Ford F-350 XLT
1988-1992 Ford F-350 XLT Lariat
1992-1993 GMC C3500 Sierra
1994-2000 GMC C3500 Sierra SL
1992-2000 GMC C3500 Sierra SLE
1994-2000 GMC C3500 Sierra SLT
1992-1993 GMC C3500 Sierra SLX
1992-1993 GMC K3500 Sierra
1994-2000 GMC K3500 Sierra SL
1992-2000 GMC K3500 Sierra SLE
1994-2000 GMC K3500 Sierra SLT
1992-1993 GMC K3500 Sierra SLX
1997-1999 GMC P3500 Base

REVIEWS

CH

Used this kit to rebuild the Dana 80 on my '05 Ram 3500. Everything fit perfectly and the quality was solid. No more whining and it runs smooth again. Great value for the price!

Caleb H.

Billings, MT

★★★★★
SW

This overhaul kit had everything I needed for my Dana 80 rebuild. Bearings were top-notch, install went smooth, and it shipped fast. Definitely recommend for any serious DIYer.

Steve W.

Grand Junction, CO

★★★★★

Specifications

Finish Industrial Grade
Material High-Strength Composite
Rating Performance++

Fitment Data

• Engineered for precision compatibility with high-performance builds.

• Tested under extreme mechanical stress for guaranteed structural integrity.

Use the Riot Vehicle Finder to verify exact sub-model compatibility.

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USA Standard Master Overhaul Kit For The Dana 80 Diff (4.125in OD Only)

$436.89