USA Standard Master Overhaul Kit For The Dana 80 Diff (4.125in OD Only)
Technical Data
If your Dana 80 rear end is whining, leaking, or just worn out, the Dana 80 differential rebuild kit from USA Standard Gear is the fix you need. Designed for 4.125in OD Dana 80 axles, this master overhaul kit restores performance, eliminates gear noise, and keeps your heavy-duty rig running strong.
The Dana 80 differential rebuild kit includes Timken bearings and races, high-quality seals, shims, ring gear bolts, a diff cover gasket, and marking compound with a brush. Whether you're rebuilding a workhorse diesel truck or prepping for serious towing, this kit delivers everything needed for a smooth, hassle-free install.
Built for durability and precision, USA Standard’s Dana 80 differential rebuild kit is trusted by pros and DIYers alike. It’s a one-box solution that saves time, avoids mismatched parts, and gets your differential back to peak condition.
Features and Benefits
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Complete Rebuild Kit – All essential components for a full rear differential overhaul.
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Timken Bearings and Races – Trusted for strength, longevity, and smooth operation.
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High-Quality Seals and Shims – Prevent leaks and ensure precise gear alignment.
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Ring Gear Bolts and Gasket – Secure fit and clean seal for long-term reliability.
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Marking Compound and Brush – Helps set gear patterns accurately during install.
Built for Heavy-Duty Hauling
Whether you're towing, hauling, or just keeping your truck in top shape, the Dana 80 differential rebuild kit from USA Standard Gear gives your rear axle the refresh it deserves. Say goodbye to gear whine and hello to smooth, confident driving.
Specifications
| Specification | Details |
|---|---|
| Part Number | yukZK D80-A |
| Axle Type | Dana 80 Rear (4.125in OD Only) |
| Bearings | Timken |
| Included Components | Carrier bearings/races, pinion bearings/races, shims, ring gear bolts, diff cover gasket, inner axle seals, pinion slingers, pinion seal and nut, marking compound, brush |
| Brand | USA Standard Gear |
| Prop 65 Warning | Contains arsenic; see |
This Part Fits:
| Year | Make | Model | Submodel |
|---|---|---|---|
| 1994-1997,1999-2000 | Chevrolet | C3500 | Base |
| 1992-1998 | Chevrolet | C3500 | Cheyenne |
| 1999-2000 | Chevrolet | C3500 | LS |
| 1992 | Chevrolet | C3500 | Scottsdale |
| 1992-1998 | Chevrolet | C3500 | Silverado |
| 1996-2007 | Chevrolet | Express 3500 | Base |
| 1996-2007 | Chevrolet | Express 3500 | LS |
| 2006-2007 | Chevrolet | Express 3500 | LT |
| 1992-1995 | Chevrolet | G30 | Beauville |
| 1992-1995 | Chevrolet | G30 | Chevy Van |
| 1992-1995 | Chevrolet | G30 | Hi-Cube |
| 1992-1995 | Chevrolet | G30 | Sportvan |
| 1994-1997 | Chevrolet | K3500 | Base |
| 1990-1998 | Chevrolet | K3500 | Cheyenne |
| 1990-1992 | Chevrolet | K3500 | Scottsdale |
| 1990-1998 | Chevrolet | K3500 | Silverado |
| 1997-1999 | Chevrolet | P30 | Base |
| 1995-1998 | Dodge | B3500 | Base |
| 1994-2002 | Dodge | Ram 2500 | Base |
| 1999-2003 | Dodge | Ram 2500 Van | Base |
| 1994-2002 | Dodge | Ram 3500 | Base |
| 1992-1998 | Ford | E-350 Econoline | Base |
| 1988-1991 | Ford | E-350 Econoline | Custom |
| 1988-1998 | Ford | E-350 Econoline | XL |
| 1997 | Ford | F-350 | Base |
| 1988-1992 | Ford | F-350 | Custom |
| 1995 | Ford | F-350 | Eddie Bauer |
| 1995-1996 | Ford | F-350 | Special |
| 1988-1997 | Ford | F-350 | XL |
| 1993-1997 | Ford | F-350 | XLT |
| 1988-1992 | Ford | F-350 | XLT Lariat |
| 1992-1993 | GMC | C3500 | Sierra |
| 1994-2000 | GMC | C3500 | Sierra SL |
| 1992-2000 | GMC | C3500 | Sierra SLE |
| 1994-2000 | GMC | C3500 | Sierra SLT |
| 1992-1993 | GMC | C3500 | Sierra SLX |
| 1992-1993 | GMC | K3500 | Sierra |
| 1994-2000 | GMC | K3500 | Sierra SL |
| 1992-2000 | GMC | K3500 | Sierra SLE |
| 1994-2000 | GMC | K3500 | Sierra SLT |
| 1992-1993 | GMC | K3500 | Sierra SLX |
| 1997-1999 | GMC | P3500 | Base |
REVIEWS
Used this kit to rebuild the Dana 80 on my '05 Ram 3500. Everything fit perfectly and the quality was solid. No more whining and it runs smooth again. Great value for the price!
Caleb H.
Billings, MT
This overhaul kit had everything I needed for my Dana 80 rebuild. Bearings were top-notch, install went smooth, and it shipped fast. Definitely recommend for any serious DIYer.
Steve W.
Grand Junction, CO
Specifications
Fitment Data
• Engineered for precision compatibility with high-performance builds.
• Tested under extreme mechanical stress for guaranteed structural integrity.
Use the Riot Vehicle Finder to verify exact sub-model compatibility.
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