Mishimoto

Mishimoto 2016+ Polaris RZR XP Turbo Performance Intercooler

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Technical Data

Polaris RZR XP Turbo intercooler solves one of the biggest weak points in the factory setup—the OEM intercooler’s plastic end tanks crack under stress and heat, which can lead to coolant leaks into the intake and engine damage. You need a solution built tough, and that’s where this Mishimoto 2016+ Polaris RZR XP Turbo Performance Intercooler (Part No. misMMINT‑RZR‑16) steps in, engineered to protect and perform.
The primary keyword “Polaris RZR XP Turbo intercooler” is crucial throughout this copy to make sure what you’re reading is exactly what your ride needs. Whether you’re ripping dunes, crawling rocks, or just want reliable trail performance, this intercooler was made for you.
With a dual‑pass bar‑and‑plate core that resists heat soak, CNC‑machined aircraft‑grade aluminum end & top plates that won’t crack, and TIG‑welded end tanks to seal up all potential leak paths—this is a far cry from the stock plastic failures. And it ships with the Mishimoto Lifetime Warranty so you can ride without second‑guessing.


Features, benefits, and functionality

  • When running trail or boost loads, heat soak becomes a problem—this intercooler’s thick core (10.73" length × 6.65" height, 4.35" thickness) delivers superior cooling to keep intake air temps lower.

  • Reuses factory coolant hoses without cutting or modifications, so installation is clean and plug‑&‑play for people who like to wrench on their own.

  • Stronger build: billet aluminum CNC machined plates + TIG‑welding = no more plastic end tank failures. No broken OEM units on rocky or bouncy terrain.


Features & Benefits (Bullet Points)

  • Direct‑fit design – drops in for 2016‑on Polaris RZR XP Turbo, no major fab work required.

  • Bar‑and‑plate core – greater durability and resistance to heat soak compared to stock tube‑and‑fin cores.

  • CNC‑machined end & top plates – stronger structure, resists cracking under vibration and thermal stress.

  • TIG‑welded end tanks – prevents leaks; more reliable in harsh trail conditions.

  • Compatible with stock coolant hoses – saves time and cost, no need for special plumbing.

  • Lifetime warranty – Mishimoto backing gives peace of mind for long‑term use and hard riding.


Say Goodbye to Plastic Failures

When your stock intercooler cracks, it's not just performance you lose—it’s engine safety. The Polaris RZR XP Turbo intercooler from Mishimoto ends that worry. Upgrade to reliability, stay cool under boost, and ride with confidence.


Specifications

Spec Value
Part Number misMMINT‑RZR‑16
Core Length 10.73 in
Core Height 6.65 in
Core Thickness 4.35 in
Weight ~4.75 lbs
Fitment 2016+ Polaris RZR XP Turbo
Core Type Bar‑and‑plate, dual‑pass
Top / End Plates CNC machined aluminum
End Tanks TIG‑welded aluminum
Includes mounting hardware Yes
Warranty Mishimoto Lifetime Warranty
Installation Notes Reuses factory gasket with modifications; check all coolant lines & tighten connections after install; inspect frequently early on.


Installation Instructions


This Part Fits:

 

Year Make Model Submodel
2020-2021 Polaris RZR PRO XP Base
2020 Polaris RZR PRO XP 4 Base
2021-2024 Polaris RZR PRO XP 4 Premium Base
2022-2024 Polaris RZR PRO XP 4 Sport Base
2021-2024 Polaris RZR PRO XP 4 Ultimate Base
2022 Polaris RZR Pro XP 4 Ultimate Rockford Fosgate LE Base
2021-2024 Polaris RZR PRO XP Premium Base
2021-2024 Polaris RZR PRO XP Sport Base
2021 Polaris RZR PRO XP Sport Rockford Fosgate LE Base
2021-2024 Polaris RZR PRO XP Ultimate Base
2022 Polaris RZR Pro XP Ultimate Rockford Fosgate LE Base
2022-2024 Polaris RZR Turbo R 4 Premium Base
2022-2024 Polaris RZR Turbo R 4 Sport Base
2022-2024 Polaris RZR Turbo R 4 Ultimate Base
2023-2024 Polaris RZR Turbo R Premium Base
2022-2024 Polaris RZR Turbo R Sport Base
2022-2024 Polaris RZR Turbo R Ultimate Base
2021 Polaris RZR Turbo S Base
2021 Polaris RZR Turbo S Lifted Lime LE Base
2021 Polaris RZR Turbo S Velocity Base
2020-2021 Polaris RZR XP 4 Turbo Base
2016-2018 Polaris RZR XP 4 Turbo EPS Base
2019-2020 Polaris RZR XP 4 Turbo S Base
2020 Polaris RZR XP 4 Turbo S Velocity Base
2020-2021 Polaris RZR XP Turbo Base
2016-2018 Polaris RZR XP Turbo EPS Base
2018 Polaris RZR XP Turbo EPS DYNAMIX Edition Base
2018 Polaris RZR XP Turbo EPS Fox Edition Base
2018-2020 Polaris RZR XP Turbo S Base
2020 Polaris RZR XP Turbo S Velocity Base

REVIEWS

JS

Swapped this in after cracking two stock intercoolers on my RZR in less than a year. This Mishimoto one is built like a tank! No more heat soak issues either. Install was straightforward, and it bolted right up without needing to cut or mess with hoses. Totally worth the upgrade.

Jake S.

Boise, ID

★★★★★
MR

After blowing a stock intercooler halfway into a weekend dune trip, I swore never again. This Mishimoto intercooler handled the heat and the rough riding like a champ. Looks great, fits perfect, and the temps stay nice and low. If you run your RZR hard, just get this already!

Megan R.

Yuma, AZ

★★★★★

Specifications

Finish Industrial Grade
Material High-Strength Composite
Rating Performance++

Fitment Data

• Engineered for precision compatibility with high-performance builds.

• Tested under extreme mechanical stress for guaranteed structural integrity.

Use the Riot Vehicle Finder to verify exact sub-model compatibility.

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Mishimoto 2016+ Polaris RZR XP Turbo Performance Intercooler

$815.95