The Spicer 42960-1 Differential Cover is designed to provide superior protection and performance for your Dana 44 axle. Constructed from high-strength, durable materials, this differential cover ensures maximum protection for the gearset inside, preventing damage from off-road debris, rocks, and other hazards. Ideal for off-road enthusiasts, this cover provides a secure, sealed fit that helps to keep your differential running smoothly and efficiently. With its rugged design, the Spicer 42960-1 is built to withstand harsh environments and challenging terrains while offering enhanced durability and strength.

Specifications:

• Model: Spicer 42960-1
• Type: Differential cover for Dana 44 axle
• Material: Cast aluminum construction for high strength and corrosion resistance
• Finish: Black powder coat finish for added protection against rust and wear
• Mounting Points: Precision-drilled for accurate fitment and easy installation
• Gasket: Includes high-quality gasket for a leak-proof seal
• Weight: 9 lbs (approx.)
• Compatibility: Designed specifically for Dana 44 axles used in various off-road and 4x4 vehicles

Features:

• Heavy-Duty Construction: Made from cast aluminum, the Spicer 42960-1 is designed to withstand heavy impacts, making it ideal for off-roading and challenging driving conditions.
• Powder Coat Finish: The black powder-coated finish adds an extra layer of protection, ensuring resistance to rust and corrosion even in harsh weather and off-road environments.
• Leak-Proof Seal: The differential cover includes a high-quality gasket that ensures a leak-proof seal to keep your differential fluid contained and prevent contamination.
• Precision Fit: Designed with accuracy in mind, the cover features precision-drilled mounting holes to ensure a perfect fit for Dana 44 axles.
• Protection and Strength: Protects critical components inside the differential, keeping debris, dirt, and rocks from causing damage to the gears and bearings.
• Easy Installation: Mounting this differential cover is straightforward and can be completed with basic tools, making it a great choice for both professionals and DIY enthusiasts.

Benefits:

• Enhanced Durability: The high-strength aluminum construction provides durability and resistance to damage, ensuring long-lasting protection for your Dana 44 axle.
• Off-Road Ready: Perfect for off-road vehicles, this cover protects the differential during rock crawling, trail driving, and other rugged terrain activities.
• Better Performance: Helps keep your differential gears running smoothly by protecting them from external contaminants and maintaining the integrity of the oil inside.
• Reduced Maintenance: The secure, leak-proof design minimizes the risk of differential fluid leaks, reducing the frequency of maintenance and fluid changes.
• Corrosion Resistance: The powder-coated finish offers superior protection against corrosion, making the Spicer 42960-1 ideal for vehicles that see exposure to harsh elements.

Installation Instructions:

1. Lift the Vehicle: Using a jack and jack stands, safely lift the vehicle and ensure it is securely supported.
2. Drain the Fluid: Remove the drain plug or the cover from the existing differential and allow any differential fluid to drain out.
3. Remove Old Cover: Remove the existing differential cover and clean the mating surface to remove any dirt, debris, and old gasket material.
4. Install the New Cover: Position the new Spicer 42960-1 differential cover over the axle and align the mounting holes with the axle housing.
5. Secure the Cover: Install the provided bolts and torque them to the manufacturer’s specifications. Ensure the gasket is properly aligned for a leak-proof seal.
6. Refill with Fluid: Add the appropriate differential fluid to the axle according to the vehicle’s specifications.
7. Check for Leaks: After installation, check for any signs of leakage and tighten the bolts if necessary.

For best results, it’s recommended to use the cover in conjunction with the correct differential fluid and to inspect the cover periodically for wear or damage.

Maintenance Tips:

• Regularly inspect the differential cover for signs of impact damage or cracks, especially after off-roading.
• Check the bolts to ensure they remain properly torqued to avoid leaks.
• Periodically inspect the gasket for wear or damage and replace it if necessary to maintain a secure seal.
• Clean the differential cover after each off-road trip to remove dirt, mud, or other debris that may collect around the cover.
• Ensure that the differential fluid level is maintained to ensure proper lubrication and cooling of the gears.